fbpx ...

Pump Overrun Boiler Problem? Here’s How to Fix It Fast!

Apply for the grants now!

How to Fix Pump Overrun Boiler

Table of Contents

After the burner shuts, a pump overrun boiler maintains the pump operational. This allows the system to cool down and stops overheating. Should your boiler suffer from pump overrun, it could not switch off as expected. 

This might create overheating issues and waste electricity. Maintaining the good operation of your heating system depends on addressing pump overrun problems. This blog will assist you to grasp the issue and know how to resolve it.

What is Pump Overrun in a Boiler?

Many contemporary boilers have a pump overrun capability. It keeps the pump operating for a brief duration after the boiler stop-off of heating your house. This keeps overheating avoided by helping hot water flow via a bypass valve. 

Heat generated by the boiler may accumulate within the boiler without pump overrun, therefore compromising your central heating system. Usually lasting roughly five minutes, most boilers need pump overrun.

Signs of a Faulty Pump Overrun

A faulty pump overrun can cause different problems. Below are the common signs that indicate an issue:

  1. Pump Running for Too Long: The pump might keep going even after the boiler is turned off. This could mean that there is a problem with the pump switch, the thermostat, or the wires.
  2. Boiler Overheating: The system could get too hot if the heat water is not taken out properly. Overheating can damage stove parts and make it work less well.
  3. Unusual Noises from the Boiler: A faulty pump overrun can make the pump work harder than normal, causing strange noises such as humming or rattling.
  4. High Energy Bills: A long pump overrun can waste energy, which can make your heating system less efficient and raise your power bill.

Apply for Free Boiler Replacement!

Possible Causes of Pump Overrun Issues

  • Faulty Thermostat: If the thermostat fails, it might keep sending signals to the pump to operate nonstop.
  • Wiring Issues: Loose or broken wiring might compromise the pump relay’s correct operation, resulting in boiler overrun issues.
  • Damaged Pump Circuit Board: If the circuit board controlling the pump is faulty, it may not stop the pump at the correct time.
  • Blocked Pipes: Debris and sludge accumulation may hinder water flow, thus running the pump longer and harder becomes necessary.
  • Bypass Valve Issues: A malfunctioning bypass valve can affect water circulation and cause pump overrun boilers.

How to Fix Pump Overrun Issues (Step-by-Step Guide)

Step 1: Check the Thermostat

  • Turn off the boiler and let it cool.
  • Compare the water temperature to the thermostat setting.
  • If they do not match, replace the thermostat following the boiler manual.

Step 2: Inspect the Pump Relay and Wiring

  • Turn off the power to the boiler.
  • Open the boiler panel and locate the relay.
  • Look for burn marks or loose wires.
  • If damaged, replace the relay; if dirty, clean the contacts.

Step 3: Flush the System to Remove Blockages

  • Turn off the boiler and let it cool.
  • Attach a hose to the drain valve and release the water.
  • Use a system cleaner to remove sludge.
  • Refill the system with clean water and bleed the radiators.

Step 4: Check the Bypass Valve

  • Ensure the bypass valve is correctly adjusted.
  • If it is stuck or faulty, replace it following the manufacturer’s instructions.

Step 5: Restart the Boiler and Monitor the Pump

  • Turn the boiler back on.
  • Observe if the pump overrun stops within the expected time (typically 5 minutes).
  • If the issue persists, consult a professional.

When to Call a Professional

Some pump overrun issues need expert help. If you cannot find the cause of the problem, contact a qualified engineer, who can check the boiler system for faults. 

They have the tools and required sets of skills to fix unknown issues. If the pump needs replacement, he can install a new pump safely. DIY fixing serious boiler issues can be risky. Always call an expert if you are unsure how to do it.

Tips to Prevent Pump Overrun Issues

  1. Regularly Check Thermostat Settings: Make sure they are consistent with the heating and hot water needs.
  2. Check Wiring and Pump Circuit Board: Check for wear and tear and repair them in advance.
  3. Clean Boiler and Pump Parts: Clear dust and dirt that may hinder proper operation.
  4. Bleed Radiators Regularly: This eliminates air pockets and allows the pump to circulate water effectively.
  5. Arrange Annual Boiler Service: A professional will detect and repair potential problems before they become major.
  6. Ensure Smooth Bypass Valve Operation: Check regularly to ensure it permits smooth water flow.
  7. Monitor Pump Performance: If you notice prolonged pump operation, investigate the cause immediately.

The Final Thoughts

Pump overrun helps your boiler stay safe and work efficiently. If faulty, it may waste energy and lead to overheating. The thermostat, wiring, pump relay, and pipes should be checked to correct usual problems. 

In case of serious trouble, have a professional handle it. Proper maintenance will avert future issues. Maintaining your boiler and its parts in proper working order will save money and enhance heating efficiency.

Frequently Asked Questions

What causes pump overrun issues in a boiler?

Problems with thermostats, wiring, obstructed pipelines, or broken pump circuit boards may all lead to pump overruns.

How long does pump overrun typically last?

Usually lasting five minutes, pump overflow varies based on the particular heating system needs.

Can I fix pump overrun issues myself?

You can check the thermostat settings, wiring, and pump relay. If unsure, call a gas safe registered engineer.

Does pump overrun help the heating system?

Yes, pump overrun plays a key role in preventing overheating and distributing remaining heat throughout the heating system.

When should I call a professional for pump overrun problems?

If troubleshooting does not fix the issue, or if wiring and circuit board issues are found, call a qualified heating engineer.

Ready To Transform Your Home With A Free Boiler? Check Your Eligibility And Apply Today With Grant Boilers.

Check Your

ECO4 Eligibility